寿力螺杆压缩机维护保养计划表对压缩机的日常维护制定了保养计划。无论工作小时和保养周期两者中哪一个先达到,就需要对表中相应的保养项目进行保养。
机组起动之前,需要检查寿力润滑油油位。如果油位太低,则需要加油。如果需要频繁地加油,则需要对机器进行检查,参见常见故障诊断与排除。
机组启动后,应检查各显示值是否正常。机器升温后,全面检查一下各显示仪表,检查机组是否有漏油或漏气现象,有无异常机械声响。如有异常,应停机卸压后进行处理。
寿力螺杆空压机维护保养计划表:
寿力安全阀如果出现脏堵,将会造成安全阀不能打开或者打开后不能自动关闭。寿力安全阀不能打开将使其失去保护压力系统的功能,使机组的安全没有保障。寿力安全阀不能自动关闭将会出现油气分离器内的润滑油大量喷出的事故,造成财产损失。每周应停机检查寿力安全阀的状态。
新机运行50小时后应更换寿力油过滤器滤芯,以后每600小时或四个月更换一次滤芯。更换滤芯时需停机,小心抹去从外面进来的脏物和油,尽可能防止杂质进入润滑系统。
如果使用AWF润滑油,当每工作2500小时或15个月,无论谁先达到,必须更换润滑油。
(3)有些寿力润滑油是不相容的,混合后会导致不溶解的沉积物的形成,这种沉积物会引起包括油过滤器堵塞在内的严重故障。因此要避免不同牌号的寿力润滑油的混用,zui好在彻底放出油之后才能改用其它牌号的润滑油;
如果寿力油气分离器的油位在停机后下降到视油镜的中线以下,机组需要加油,但只有当机组处于停机并彻底放空压力之后才可进行加油。
注意 :如果有迹象表明在寿力油过滤器滤芯上形成了不溶性沉积物,表明寿力压缩机润滑油已不能正常工作,必须立即更换。
寿力二次回油管路的作用是将积聚在油气分离器滤芯内部的油引回到压缩机的低压腔,其中的节流孔用于保证回油稳定。如果寿力二次回油管路出现严重堵塞(主要出现在节流孔和过滤器),将会使排气含油过多。应在规定的时间检查二次回油管路,清洗节流孔和过滤器。
当有油、油脂、粉尘和脏物堆积在冷却器表面时,冷却器的换热效果就会被削弱,最终导致排气温度过高。每隔半个月或100小时,要使用吸尘器、清洗液或低压压缩空气清洁冷却器外表面。
每天都要清理排尘阀,在多尘的环境下,清理工作应更频繁;
每当空气滤清器报警指示灯报警时,应对滤芯进行保养;每工作2000小时或时隔一年。
正常情况下,如果寿力空气滤清器和油过滤器保养得当,油气分离器滤芯不需要周期性更换。如果寿力油气分离器阻力很大,或者排气含油量突然增加,应检查油气分离器滤芯,必要时更换滤芯。
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油分作用和重要性,其作用是将压缩空气中的油分离出来, 油气分离器是有油空压机的关键部件之一。寿力空压机油分离器芯从而得到不含油的压缩空气。油气分离器性能的优劣直接影响到压缩机的效率、耗油量及压缩空气品质。高品质的油气分离器应具有油气分离完全、初始阻力小、使用寿命长等特点。油气分离器能高效分离压缩空气中的油分,确保排出洁净空气的质量.不只能够直接拦截 3 μ m 以上的大颗粒油滴, 优秀的油气分离器选用耐腐蚀的高效超细纤维过滤资料制作。寿力空压机油分离器芯当 0.01-1 μ m 油气混合体通过时,滤芯外表凝聚成大的油滴,油滴受重力作用流向滤芯底部并在底部积聚,寿力空压机油分离器芯然后通过回油管流回油箱。经分离后的压缩空气含油量极低.一般优秀的 分离器要求能达到下面的技术指标
分离后气体含油量: ≤ 3ppm
工作温度: ≤ 120 ℃
初始压差: ≤ 0.02Mpa
油气分离芯
作用:分离压缩机中的油份寿命:通常为6000小时,可根据环境状况调整。超期使用的危害:分离效率差,导致油耗能量增大,运营成本增加,缺油严重时甚至可能引发主机故障;压缩空气出口含油量增大,影响后端净化设备运行,导致用气设备无法正常工作;堵塞后阻力增大,导致机组实际排气压力增大,增加能耗;
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83-783,02250045-626,02250130-050,049905,寿力油分离器02250109-321,02250109-319,寿力油分250034-112,250034-114,,250034-116,250034-862,250034-085,250034-120,250034-128,2250121-500,02250048-734,250034-123,250034-124,250034-129,250034-130,02250100-753,02250100-755,02250100-754,02250100-756,02250061-137,02250061-138,250034-122,250034-134,02250106-791,02250044-197,油虑250025-526,250008-956,250025-525,250025-524,02250139-996,250007-842,250025-032,空滤02250125-372,02250131-498,88290002-337,88290002-338,8829301-469,8829301-466,8829301-467,02250135-150,048463,250007-838,250007-839,02250131-499,88290004-372,88290006-013,88290003-311,02250131-496,043334,02250044-537,048899,047542,047543,02250046-012,02250046-013,022500131-499,022500131-490,
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